Once the defective part is determined, the maintenance removes it for repair or replacement. Often, a time-consuming and messy task for the maintenance engineers. During the maintenance, the machinery is out of service, resulting in lost productivity and profits. The contamination source is investigated, and often the cylinder is a prime suspect to prevent a recurrence.
As a top hydraulic cylinder manufacturer in Bangalore, we have outlined steps involved in the cleaning process to achieve the correct hydraulic system cleanliness levels. Let’s have a closer look at how to maintain functional and clean hydraulic systems.
Definition of critical components: The hydraulic cleanliness program’s first step is to define the most critical component in the hydraulic system. It’s essential to identify what component requires the cleanest ISO code rating. The ISO code rating should always be based on the most sensitive component, with minor clearance levels. Component cleanliness plays an essential factor in overall cleanliness procedures.
Consider the environment in which the system will operate: Careful consideration of the environment hydraulic cylinder functions will significantly impact materials, fluids, seals, and filters used in the system. Operating conditions can also impact the cleanliness rating required. Cleanrooms, labs, and high-care manufacturing facilities are less likely to pose a contamination risk to hydraulic fluids. Most manufacturing facilities are assigned to the average risk rating. Mills and food manufacturing facilities are classified as poor hydraulic environments.
Determine your maximum operating temperature: As massive and powerful as the hydraulic systems are, they do have a week point – temperature extremes. Both low and high temperatures can affect hydraulic systems’ performance and efficiency. If your system is not performing as expected, it may have an issue with a temperature that needs investigation.
The hydraulic system manufacturers and end-users can prevent costly and time-consuming hydraulic failures by using proactive cleaning processes. An essential part of the program is to install proper high-quality filters and maintain appropriate hydraulic cleanliness levels. It’s crucial to prevent particle ingression into the system and keep out moisture. When checking out hydraulic cylinder suppliers in India, it is also beneficial to consider the contamination aspects.